Rolls-Royce Kestrel

Design and development

Origin

Earlier in-line engine designs were generally built on top of a cast aluminum crankcase, with individually-machined steel cylinders, bolted on top. Given the forces involved, the connection of the cylinders to the crankcase had to be robust, adding weight, and as a whole the engine was reliant on the structure of the crankcase to hold it together.

In 1923, the Curtiss CR won the 1923 Schneider Trophy. The CR was powered by the recently introduced Curtiss D-12 engine, which replaced the individual cylinders with a cast aluminum block. This gave the engine much greater strength, allowing the rest of the engine to be greatly simplified, making it much lighter overall, as well as easier to assemble as the two parts simply bolted together in a single operation. It was also easy to convert existing assembly lines to the new system as the cast blocks were already being produced for the crankcase, and all that was required was new machines to mill the blocks to the accuracy needed for the pistons.

The Curtiss D-12 was one of the most powerful engines of its era, and continued to exchange records with other contemporary high-power engines such as the Napier Lion. At the time, none of the British aero engine manufacturers could offer an engine which offered a similar power which was also as light and compact as the D-12. The D-12 was licensed by Fairey and introduced to as the Felix.

Arthur Rowledge, Chief Designer at Napier and the designer of the Napier Lion engine, joined Rolls-Royce in 1921 to take up the role as "Chief Assistant to Mr F. H. Royce". Rowledge built a team to introduce a new engine using the cast block, but set the goal to surpass the D-12. This would be accomplished using supercharging at all altitudes, allowing it to outperform naturally aspirated engines. Previously, supercharging (and turbocharging) was primarily used for high-altitude designs to offset the loss of ambient air pressure as the aircraft climbed, and thereby maintain power. But with the new construction technique, the engine would be so strong that it could be supercharged at all altitudes without overstressing the cylinders, allowing a smaller engine to operate as if it was larger, and thus improving its power-to-weight ratio.

The prototype Kestrel engine was first run in 1926, and one first flew in 1927, with a power rating of 450hp (335kW). The engine was normally aspirated in its initial form.

Improvements

The engine was first produced in 1927 at 450 hp, which was soon improved in the I-B version to 525 hp by increasing the compression ratio to 7:1. The I-B variant saw widespread use in the Hawker Hart family of aircraft, a mainstay of British air power during the early 1930s.

Development continued and the V model introduced the centrifugal supercharger, increasing power to 695 hp.

Increased availability of higher octane aviation fuels in the late 1930s allowed the engine to be boosted to higher power levels without suffering from detonation. The mark-XVI engine used in the Miles Master M.9 prototype delivered 745 hp, and the XXX variant of 1940 saw service at 720 hp.

Cooling system

One key advance in the Kestrel was the use of a pressurised cooling system. Water boils at 100°C at standard atmospheric pressure, but this pressure decreases as altitude increases, and therefore the boiling point of water decreases with altitude. The amount of heat rejected by an air-to-air cooling system is a function of the maximum coolant temperature and volume, so the resulting decrease in cooling capacity became a limiting factor for engine power in this period, as the coolant has to be kept below boiling point.

The solution was to pressurise the engine's entire cooling system, thereby raising the temperature at which the coolant would boil: not only does this help mitigate the decrease in cooling performance with altitude, but allows a smaller cooling system to be used in the aircraft for the same heat load. The Kestrel was built to maintain coolant pressure to keep the boiling point at about 150°C.

Variants

In early Kestrel variants, unsupercharged engines were available in two compression ratios, 'A' engines had a compression ratio of 6:1, and 'B' engines a high compression ratio of 7:1. The Kestrel was designed to be fitted with a gear-driven supercharger, in early Kestrel variants 'MS' engines were moderately supercharged and 'S' engines were fully supercharged. A number of Kestrel variants were produced by rebuilding or modifying earlier Marks.

• Kestrel I, F.X (1927–28) – 460 hp maximum continuous power, direct-drive left-hand tractor drive, compression ratio 6:1.

• Kestrel IA, F.XIA (1927–28) – 490 hp maximum continuous power, geared right-hand tractor drive, compression ratio 6:1. Production of new-built engines totalled 18.

• Kestrel IB, F.XIB (1929–34) – 616 bhp maximum power at 2,700 rpm for 5 minutes using 77 octane fuel, 480 hp maximum continuous power. Compression ratio 7:1. Production of new-built engines totalled 580.

• Kestrel IB3, F.XIB3 (1934) – 480 hp maximum continuous power, compression ratio 7:1. Production of new-built engines totalled 92.

• Kestrel IB4, F.XIB4 (1934) – 480 hp maximum continuous power, compression ratio 7:1. Production of new-built engines totalled 5.

• Kestrel IB5, F.XIB5 (1934) – 480 hp maximum continuous power, compression ratio 7:1. Production of new-built engines totalled 34.

• Kestrel IMS, F.XIMS (1929) – 525 / maximum continuous power, medium supercharged, compression ratio 6:1. Production of new-built engines totalled 1.

• Kestrel IS, F.XIS (1928–33) – 480 hp maximum continuous power, fully supercharged, compression ratio 6:1. Production of new-built engines totalled 9.

• Kestrel IIA, F.XIIA (1927–29) – 490 hp maximum continuous power, compression ratio 6:1. Production of new-built engines totalled 31.

• Kestrel IIB, F.XIIB (1933) – 490 hp maximum continuous power, compression ratio 7:1. Production of new-built engines totalled 20.

• Kestrel IIMS, F.XIIMS (1928–35) – 660 bhp maximum power at 2,700 rpm for 5 minutes using 77 octane fuel, 525 / maximum continuous power. Tractor drive, medium superchanged, compression ratio 5.5:1. Production of new-built engines totalled 82, some were later converted to pusher drive for the Short Singapore.

• Kestrel IIMS.2, F.XIIMS.2 (1933–34) – 525 / maximum continuous power, medium superchanged, compression ratio 6:1. Production of new-built engines totalled 64.

• Kestrel IIMS.5, F.XIIMS.5 (1934) – 656 bhp maximum power at 2,700 rpm using 77 octane fuel, 525 / maximum continuous power, medium superchanged, compression ratio 6:1. Production of new-built engines totalled 5.

• Kestrel IIMS.6, F.XIIMS.6 (1935) – 525 / maximum continuous power, medium superchanged, compression ratio 6:1. Production of new-built engines totalled 16.

• Kestrel IIS, F.XIIS (1928–38) – 550 bhp maximum power with 1.75 psi boost at 2,750 rpm for 5 minutes using 77 octane fuel, 480 hp maximum continuous power. Fully supercharged, compression ratio 6:1. Normally tractor drive, although versions fitted to the Gloster TC.33 were pusher drive.

• Kestrel IIIB, F.XIVB – 480 hp maximum continuous power, compression ratio 7:1.

• Kestrel IIIMS, F.XIVMS (1933–35) – 515 / maximum continuous power, medium superchanged, compression ratio 5.5:1. Normally tractor drive, although versions fitted to the Short Singapore III were pusher drive.

• Kestrel IIIMS.2, F.XIVMS.2 (1933–34) – 515 / maximum continuous power, medium superchanged, compression ratio 6:1. Production of new-built engines totalled 20.

• Kestrel IIIMS.4, F.XIVMS.4 (1934) – 515 / maximum continuous power, medium superchanged, compression ratio 6:1. Production of new-built engines totalled 16.

• Kestrel IIIMS.6, F.XIVMS.6 (1935) – 650 bhp maximum power with 1.5 psi boost at 2,700 rpm for take off or 1 minute using 77 octane fuel, 515 / maximum continuous power. Medium superchanged, compression ratio 6:1. Production of new-built engines totalled 16.

• Kestrel IIIS, F.XIVS (1930–38) – 580 bhp maximum power with 1.75 psi boost at 2,700 rpm for take off or 1 minute using 77 octane fuel, 480 hp maximum continuous power. Fully superchanged, compression ratio 6:1. Production of new-built engines totalled 71.

• Kestrel IIIS.3, F.XIVS.3 (1934) – 480 hp maximum continuous power, fully superchanged, compression ratio 6:1. Production of new-built engines totalled 48.

• Kestrel IV (1935) – 645 / maximum continuous power, fully superchanged, compression ratio 6:1. Single engine built, it became the prototype Rolls-Royce Goshawk.

• Kestrel V, V Spl. (1933–38) – 742 bhp maximum power with 3.5 psi boost at 2,900 rpm using 87 octane fuel, 645 / maximum continuous power. Fully superchanged, compression ratio 6:1. Production of new-built engines totalled 1,178.

• Kestrel VDR (1937) – 556 bhp maximum power with 2.25 psi boost at 2,350 rpm using 77 octane fuel, 492 hp maximum continuous power. Fully superchanged, compression ratio 6:1.

• Kestrel VI (1934–1936) – 740 bhp maximum power with 6 psi boost at 2,700 rpm for take off or 1 minute using 87 octane fuel, 665 / maximum continuous power. Fully superchanged, compression ratio 6:1. Production of new-built engines totalled 258.

• Kestrel VII – 675 / maximum continuous power, medium superchanged, compression ratio 6:1.

• Kestrel VIII (1936–37) – 675 / maximum continuous power, medium superchanged pusher drive, compression ratio 6:1. Production of new-built engines totalled 133.

• Kestrel IX (1934–37) – 675 / maximum continuous power, medium superchanged tractor drive, compression ratio 6:1. Production of new-built engines totalled 136.

• Kestrel X (1934–37) – 636 bhp maximum power at 2,900 rpm for 5 minutes using 87 octane fuel, 520 / maximum continuous power. Compression ratio 7:1. Production of new-built engines totalled 1,161.

• Kestrel XDR (1937) – 500 / maximum continuous power, compression ratio 7:1.

• Kestrel XI (1935–36) – 520 / maximum continuous power, compression ratio 7:1. Production of new-built engines totalled 55.

• Kestrel XII – 520 / maximum continuous power, compression ratio 7:1.

• Kestrel XIV – 640 / maximum continuous power, fully supercharged, compression ratio 6:1.

• Kestrel XV – 640 / maximum continuous power, fully supercharged, compression ratio 6:1.

• Kestrel XVI, XVI Spl. (1936–38) – 640 / maximum continuous power, fully supercharged, compression ratio 6:1. Production of new-built engines totalled 95.

• Kestrel XVI (DR) (1937) – 640 / maximum continuous power, fully supercharged, compression ratio 6:1.

• Kestrel XVI (VP) (1937) – 773 bhp maximum power with 3.25 psi boost at 3,000 rpm for 5 minutes using 87 octane fuel, 640 / maximum continuous power. Fully supercharged, compression ratio 6:1. Converted from a Mk V for the Miles Kestrel.

• Kestrel XXX (1938) – 720 bhp maximum power with 5 psi boost at 2,750 rpm for take off or one minute using 87 octane fuel. Fully supercharged, compression ratio 6.2:1. Final Kestrel variant used in the Miles Master, they were manufactured by rebuilding older Kestrels, usually Mk Vs and Mk XVIs, with updated components.

Further development

During 1927, once the prototype of the Kestrel was complete, a need for a larger and more powerful engine was conceived for use in flying boats, and development began on an engine which utilised a 6" cylinder bore, compared to the Kestrel's 5", this became the Rolls-Royce Buzzard. The Buzzard (or "H") engine was further modified for use in the Schneider Trophy as the Rolls-Royce R engine. In 1935 the Kestrel design was used as the basis to develop the Rolls-Royce Merlin.

The Kestrel design was used as a base for both the Goshawk, however the aircraft which were intended to be fitted with the Goshawk engine were cancelled, so the project was scrapped.

The Kestrel was also used as the basis for the Peregrine (and therefore the Vulture), all utilising the same 5" piston bore and 5.5" piston stroke. In practice, development of the Peregrine and Vulture engines were curtailed, before eventually being cancelled, to allow increased resource developing the Merlin engine during the war.

As a response to the fuel injection systems developed by Bosch, in 1936 a Kestrel engine was fitted with a pressurised carburettor system to improve fuelling at high altitudes. The resulting behaviour of the engine when flight tested by the Farnborough institute was seen to be "...one of the smoothest engines they had used at high altitudes".

Applications

From Lumsden, the Kestrel may not be the main power-plant for these types. ;Aircraft applications

• Airco DH.9
• Aviotehas PN-3
• Avro Antelope
• Blackburn Nautilus
• Blackburn Sydney
• Dornier Do J
• Fairey Firefly II
• Fairey Fleetwing
• Fairey Fox
• Fairey Hendon
• Fairey S.9/30
• Fokker C.V
• Fokker C.X (prototype)
• Fokker D.XVII
• Gloster Gnatsnapper
• Gloster TC.33
• Gloster TSR.38
• Handley Page Hamilton
• Handley Page Heyford
• Handley Page H.P.30
• Handley Page H.P.38
• Hawker Audax
• Hawker Demon
• Hawker Fury
• Hawker Hardy
• Hawker Hart
• Hawker Hind
• Hawker Hornet
• Hawker Nimrod
• Hawker Osprey
• Heinkel He 70 G-1
• Heinkel He 112 (prototype)
• Henschel Hs 122 (prototype)
• Junkers Ju 86 (intended)
• Junkers Ju 87 (prototype)
• Messerschmitt Bf 109 (prototype)
• Miles Master
• Miles Kestrel
• Parnall Pipit
• Praga E-45
• Renard R.31
• Saro A.10
• Short Gurnard
• Short Singapore
• Supermarine Scapa
• Supermarine Southampton
• Vickers F.21/26
• Vickers Type 150
• Vickers Type 163
• Westland Wizard ;Other applications
• Speed of the Wind

Surviving airworthy engines

A handful of Rolls-Royce Kestrel engines remain airworthy as of March 2024, powering original or restored Hawker biplane types:

• Hawker Hind (G-AENP) is owned and operated by The Shuttleworth Collection in the UK. This suffered an issue in 2015 but has been rebuilt and installed back in to the Hind as of March 2024.
• Hawker Demon (G-BTVE) with a Kestrel engine, which was resident at The Shuttleworth Collection in the UK,{{Cite web |archive-date=2010-02-12 |archive-url=https://web.archive.org/web/20100212114853/https://www.shuttleworth.org/shuttleworth_aircraft_details.asp?ID=57
• Hawker Nimrod I (G-BWWK), S1581, resides at IWM Duxford in the UK with The Fighter Collection. This aircraft is fitted with a Rolls-Royce Kestrel V.
• Hawker Nimrod II (G-BURZ), K3661, resides at IWM Duxford with the Historic Aircraft Collection and is fitted with a Rolls-Royce Kestrel VI.
• Hawker Fury I (G-CBZP) with a Kestrel II engine resides at IWM Duxford with the Historic Aircraft Collection.

Engines on display

Preserved examples of the Rolls-Royce Kestrel engine are on public display at the:

• Australian National Aviation Museum
• Brooklands Museum
• The Hangar Flight Museum
• Imperial War Museum Duxford
• Polish Aviation Museum Cracow
• Rolls-Royce Heritage Trust
• Royal Air Force Museum Cosford
• Royal Air Force Museum London
• Science Museum (London)
• World of Wearable Arts and Classic Cars Museum (Nelson, NZ)
• South Australian Aviation Museum Adelaide (Operational exhibit)

Specifications (Kestrel V)

• 685 hp (511 kW) at 2,240 rpm for takeoff
• 631 hp (471 kW) at 2,900 rpm at 14,400 ft (4,400 m) |power/weight=0.72 hp/lb (1.18 kW/kg)

References

Citations

Bibliography

• Erfurth, Helmut. Junkers Ju 87 (Black Cross Volume 5). Bonn, Germany: Bernard & Graefe Verlag, 2004. .
• Rubbra, A.A.Rolls-Royce Piston Aero Engines - A Designer Remembers. Rolls-Royce Heritage Trust. Historical Series no 16. 1990.

References

1. Lumsden 2003, p.190.
2. The Secret Horsepower Race, page 93
3. Rubbra 1990, p.19.
4. Royal Society Obituary, 1957
5. Lumsden 2003, p.164.
6. Lumsden 2003, p.196.
7. Rubbra 1990, p.43.
8. Royal Society Obituary, p.219
9. The Secret Horsepower Race, p33
10. Taylor 1974 p.232
11. James 1971 p.203
12. {{harvnb. Grey. 1972
13. Lumsden 2003, p.195.