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Mercedes-Benz 7G-Tronic transmission

Motor vehicle automatic transmission model


Motor vehicle automatic transmission model

FieldValue
name7G-Tronic
model_codeW7A 400 · W7A 700 · Type 722.9
production2003–2020
manufacturerDaimler AG
class7-speed longitudinal automatic transmission
relatedZF 6HP · ZF 8HP
predecessor5G-Tronic
successor9G-Tronic
imageMercedes-Benz 7G-Tronic transmission.jpg
captionMercedes-Benz 7G-Tronic transmission

7G-Tronic is Mercedes-Benz's trademark name for its 7-speed automatic transmission type 722.9. It was produced from 2003 to 2020 in different variants as converter-7-gear-automatic transmission (). The core models W7A 400 and W7A 700 are for engines up to 400 Nm or 700 Nm maximum input torque.

This fifth-generation transmission was the first 7-speed automatic transmission ever used on a production passenger vehicle. It initially debuted in Autumn 2003 on 5 different V8-cylinder models: the E 500, S 430, S 500, CL 500, and SL 500. It became available on many 6-cylinder models too. Turbocharged V12 engines, 4-cylinder applications and commercial vehicles continued to use the older Mercedes-Benz 5G-Tronic transmission for many years.

The company claims that the 7G-Tronic is more fuel efficient and has shorter acceleration times and quicker intermediate sprints than the outgoing 5-speed automatic transmission. It has 2 reverse gears.

The transmission can skip gears when downshifting. It also has a torque converter lock-up on all 7 gears, allowing better transmission of torque for improved acceleration. The transmission's casing is made of magnesium alloy, a first for the industry, to save weight. The 7G-Tronic transmission is built at the Mercedes-Benz Stuttgart-Untertuerkheim plant in Germany, the site of Daimler-Benz's original production facility.

In July 2009, Mercedes-Benz announced they are working on a new nine-speed automatic.

Key Data

ModelTypeFirst
Deliv-
eryGearTotal SpanAvg.
StepComponentsNomenclatureR 2R 11234567Nomi-
nalEffec-
tiveCen-
terTotalper
GearCou-
plingGears
CountVer-
sionMaximum Input TorqueW7A 400
W7A 700
W7A 900
722.9
NAG 2
20034 Gearsets
4 Brakes
3 ClutchesW7A400 Nm
700 Nm
1000 Nm

Specifications

Operating Modes

Regular

In normal condition it sequentially shift gears, but if required it can skip some gears, that are: 7 to 5, 6 to 2, 5 to 3 and 3 to 1. On vehicles with 6 or 8 cylinder engines with comfort mode engaged, as well as on off-road vehicles with low range selected, the transmission will always use 2nd gear as initial gear.

„Limp-Home Mode“

If the transmission control unit senses a critical fault during driving, it will activate an emergency operating mode: Upon hydraulic failures, it will stop shifting gears and permanently retain the currently selected gear; if the failure can be pinpointed to one of the internal hydraulic control valves, the transmission will continue shifting but stop using the affected gear(s). Upon electrical failure, the transmission shifts to 6th gear. If the critical fault persists after the vehicle is stopped and the engine restarted, only 2nd gear and reverse gear #2 are available.

AMG SpeedShift

AMG SpeedShift TCT

The TCT transmission is essentially the 7G-Tronic automatic transmission including "Torque Converter Technology". Sporty, performance-oriented version with the same gear ratios. First used in 2005 Mercedes-Benz SLK 55 AMG. In 2007, 7G-Tronic transmission with AMG SpeedShift was also called '7G-Tronic Sport'.

AMG SpeedShift MCT

Mercedes-AMG developed the 7-speed MCT "Multi Clutch Technology" planetary automatic transmission. The MCT transmission is essentially the 7G-Tronic automatic transmission without a torque converter. Instead of a torque converter, it uses a compact wet startup clutch to launch the car from a stop and also supports computer-controlled double-clutching. The MCT (Multi-Clutch Technology) acronym refers to a planetary (automatic) transmission's multiple clutches and bands for each gear.

The MCT is fitted with 4 drive modes: "C" (Comfort), "S" (Sport), "S+" (Sport plus) and "M" (Manual) and boasts 0.1 second shifts in "M" and "S+" modes. MCT-equipped cars are also fitted with the new AMG Drive Unit with an innovative Race Start function. The AMG Drive Unit is the central control unit for the AMG SpeedShift MCT 7-speed sports transmission and all driving dynamics functions. The driver can change gears either using the selector lever or by nudging the steering-wheel shift paddles. The new Race start Function is a launch control system that enables the driver to call on maximum acceleration while ensuring optimum traction of the driven wheels.

It is available on the 2009 SL 63 AMG and E 63 AMG, and will be used for the 2011 S 63 AMG and CL 63 AMG, and the 2012 CLS 63 AMG and C 63 AMG. Compulsory on the 2014 CLS 63 and E 63 AMG models, as well as their "S--Model" variants. Improved with the release of the 2015 model year, by decreasing the lag time between shifts.

Combined Parallel and Serial Coupled Gearset Concept For More Gears And Improved Cost-Effectiveness

This is Mercedes-Benz second generation of advanced automatic transmissions. The design is more advanced than its direct predecessor, but significantly less economical than its competitors. Since Mercedes can charge higher prices than many of its competitors, it was possible to include the 7G-Tronic in the range. With its all new parallel power flow the W7A is referred to at Mercedes-Benz as NAG 2 (New Automatic Gearbox Generation, starting with type 722.6 as generation 1 and continuing with type 722.9 as generation 2).

With
AssessmentOutput:
Gear
RatiosInnovation
Elasticity{{efnname="Progress"Innovation Elasticity Classifies Progress And Market PositionInput: Main ComponentsTotalGearsetsBrakesClutchesW7A
Ref. Objectn_{O1}
n_{O2}Topicn_I= n_G+
n_B+ n_Cn_{G1}
n_{G2}n_{B1}
n_{B2}n_{C1}
n_{C2}Δ Numbern_{O1}- n_{O2}n_{I1}- n_{I2}n_{G1}- n_{G2}n_{B1}- n_{B2}n_{C1}- n_{C2}Relative ΔΔ Output
\tfrac{n_{O1}- n_{O2}} {n_{O2}}\tfrac{n_{O1}- n_{O2}} {n_{O2}}: \tfrac{n_{I1}- n_{I2}} {n_{I2}}
=\tfrac{n_{O1}- n_{O2}} {n_{O2}} \cdot \tfrac{n_{I2}} {n_{I1}- n_{I2}}Δ Input
\tfrac{n_{I1}- n_{I2}} {n_{I2}}\tfrac{n_{G1}- n_{G2}} {n_{G2}}\tfrac{n_{B1}- n_{B2}} {n_{B2}}\tfrac{n_{C1}- n_{C2}} {n_{C2}}W7A
W5A{{efnDirect PredecessorProgressΔ NumberRelative ΔW7A
ZF 8HP{{efnReference Standard (Benchmark)Late
Market PositionΔ NumberRelative ΔW7A
ZF 6HP{{efnReference Standard (Benchmark) at that timeEarly
Market PositionΔ NumberRelative ΔW7A
3-Speed{{efnHistorical Reference Standard (Benchmark)Historical
Market PositionΔ NumberRelative Δ
7
5title=7G-Tronic Automatic Transmission Catalog (722.9)url=http://shop.ukrtrans.biz/wp-content/uploads/catalogs/722.9.pdfurl-status=deadarchive-url=https://web.archive.org/web/20221013012728/http://shop.ukrtrans.biz/wp-content/uploads/catalogs/722.9.pdfarchive-date=2022-10-13website=atra.compublisher=Automatic Transmission Rebuilders Associationlanguage=en}}
94
34
33
3
22110
\tfrac{2} {5}
\tfrac{2} {5} : \tfrac{2} {9}= \tfrac{2} {5} \cdot \tfrac{9} {2}= \tfrac{9} {5}
\tfrac{2} {9}
\tfrac{1} {3}
\tfrac{1} {3}
\tfrac{0} {3}
7
811
94
44
33
2
-1-20-1-1
\tfrac{-1} {8}}
\tfrac{2} {9}
\tfrac{0} {4}
\tfrac{1} {3}
\tfrac{1} {2}
7
611
84
34
23
3
13120
\tfrac{1} {6}}
\tfrac{3} {8}
\tfrac{1} {3}
\tfrac{2} {2}
\tfrac{0} {3}
7
311
74
24
33
2
44211
\tfrac{4} {3}****
\tfrac{4} {3}: \tfrac{4} {7}= \tfrac{4} {3} \cdot \tfrac{7} {4}= \tfrac{7} {3}
\tfrac{4} {7}
\tfrac{2} {2}
\tfrac{1} {3}
\tfrac{1} {2}

Gearset Concept: Quality

The W7A uses no bands nor sprag clutches. It is fully electronic controlled. Torque converter lock-up can operate in all 7 forward gears.

As shown in the assessment table below, the biggest weakness of the gearset concept is the two consecutive reductions in speed increase in 6th and 7th gear.

In-Depth Analysis{{efnname="Gear Ratio"**Gear Ratio (Transmission Ratio) i_n
— Speed Conversion —**Planetary Gear Set: Teeth{{efnLayoutCountNomi-
nal{{efnTotal Ratio Span (Total Gear Ratio/Total Transmission Ratio) NominalCen-ter{{efnRatio Span's CenterRavigneauxSimpleAvg.{{efnAverage Gear StepModel
TypeVersion
First DeliveryS1
R1S2
R2S3
R3S4
R4Brakes
ClutchesGear
Ratio
SpanGear
Step{{efnname="50:50"**Standard 50:50
— 50 % Is Above And 50 % Is Below The Average Gear Step —**GearR 2R 11234567Gear
Ratio\color{grey} {i_{R3}}{i_{R2}}{i_R}{i_1}{i_2}{i_3}{i_4}{i_5}{i_6}{i_7}Step\color{grey} \frac{i_{R2}} {i_{R3}}\frac{i_{R1}} {i_{R2}}-\frac{i_{R1}} {i_1}{{efnname="R:1"**Standard R:1
— Reverse And 1st Gear Have The Same Ratio —**\frac{i_1} {i_1}\frac{i_1} {i_2}{{efnname="1:2"**Standard 1:2
— Gear Step 1st To 2nd Gear As Small As Possible —**\frac{i_2} {i_3}\frac{i_3} {i_4}\frac{i_4} {i_5}\frac{i_5} {i_6}\frac{i_6} {i_7}Δ Step{{efnname="Step"**Standard STEP
— From Large To Small Gears: Steady And Progressive Increase In Gear Steps —**\color{grey}\tfrac{i_{R1}} {i_{R2}} : \tfrac{i_{R2}} {i_{R3}}\tfrac{i_1} {i_2} : \tfrac{i_2} {i_3}\tfrac{i_2} {i_3} : \tfrac{i_3} {i_4}\tfrac{i_3} {i_4} : \tfrac{i_4} {i_5}\tfrac{i_4} {i_5} : \tfrac{i_5} {i_6}\tfrac{i_5} {i_6} : \tfrac{i_6} {i_7}Shaft
Speed\color{grey}\frac{i_1}{i_{R3}}\frac{i_1} {i_{R2}}\frac{i_1} {i_{R1}}\frac{i_1} {i_1}\frac{i_1} {i_2}\frac{i_1} {i_3}\frac{i_1} {i_4}\frac{i_1} {i_5}\frac{i_1} {i_6}\frac{i_1} {i_7}Δ Shaft
Speed{{efnname="Speed"**Standard SPEED
— From Small To Large Gears: Steady Increase In Shaft Speed Difference —**\color{grey}\tfrac{i_1} {i_{R2}} - \tfrac{i_1}{i_{R3}}\tfrac{i_1} {i_{R1}} - \tfrac{i_1} {i_{R2}}0 - \tfrac{i_1} {i_{R1}}\tfrac{i_1} {i_1} - 0\tfrac{i_1} {i_2} - \tfrac{i_1} {i_1}\tfrac{i_1} {i_3} - \tfrac{i_1} {i_2}\tfrac{i_1} {i_4} - \tfrac{i_1} {i_3}\tfrac{i_1} {i_5} - \tfrac{i_1} {i_4}\tfrac{i_1} {i_6} - \tfrac{i_1} {i_5}\tfrac{i_1} {i_7} - \tfrac{i_1} {i_6}Torque
Ratio\color{grey}\mu_{R3}\mu_{R2}\mu_{R1}\mu_1\mu_2\mu_3\mu_4\mu_5\mu_6\mu_7Efficiency
\eta_n\color{grey}\frac{\mu_{R2}} {i_{R2}}\frac{\mu_{R2}} {i_{R2}}\frac{\mu_{R1}} {i_{R1}}\frac{\mu_1} {i_1}\frac{\mu_2} {i_2}\frac{\mu_3} {i_3}\frac{\mu_4} {i_4}\frac{\mu_5} {i_5}\frac{\mu_6} {i_6}\frac{\mu_7} {i_7}W7A 400
W7A 700
W7A 900
722.9GearR 2R 11234567Gear
RatioStep1.0000Δ StepSpeed1.0000Δ Speed1.0000Torque
RatioEfficiency
\eta_nActuated Shift Elements{{efnPermanently coupled elementsBrake 1Brake 2Brake 3Brake BRClutch 1Clutch 2Clutch 3Geometric Ratios: Speed ConversionGear
Ratio
R2 & 5
Ordinary{{efnname="ordinary"Ordinary NotedGear
Ratio
R1 & 1
Ordinary
Elementary
NotedGear
Ratio
2–4
Ordinary
Elementary
NotedGear
Ratio
6 & 7
Ordinary
Elementary
NotedKinetic Ratios: Torque ConversionTorque
Ratio
R2 & 5Torque
Ratio
R1 & 1! Torque
Ratio
2–4! Torque
Ratio
6 & 7
400 Nm
700 Nm
1000 Nm
NAG 2 · 200342
8686
11028
7646
1144
3
\color{grey}\tfrac{598} {399}
\tfrac{38,272} {17,157}}
\tfrac{203,840} {46,569}
\tfrac{133,120} {46,569}
\tfrac{2,080} {1,083}}}}}
1.53131.48841.21891.1276
1.06051.12261.0810
–1.96221.53132.27913.19874.3772
0.68080.53130.74780.91961.1785
–2.1400
–2.0955–3.2433
–3.15944.2560
4.19652.8083
2.78331.8993
1.88861.3611
1.35741.00000.8131
0.80940.7179
0.7130
0.9593
0.93940.9495
0.92500.9723
0.95870.9824
0.97370.9889
0.98340.9946
0.99191.00000.9912
0.98660.9868
0.9799
\color{grey}i_{R3} = -\frac{S_4 (S_3+ R_3)} {S_3 R_4}i_{R2} = -\frac{S_4 (S_1+ R_1) (S_3+ R_3)} {R_1 S_3 R_4}i_5 = \frac{1} {1}
\color{grey} i_{R3} = -\left( 1+ \tfrac{R_3} {S_3} \right) \tfrac{S_4} {R_4}i_{R2} = -\left( 1+ \tfrac{S_1} {R_1} \right) \left( 1+ \tfrac{R_3} {S_3} \right) \tfrac{S_4} {R_4}
i_{R1} = -\frac{S_4 (S_2+ R_2) (S_3+ R_3)} {S_2 S_3 R_4}i_1 = \frac{(S_2+ R_2) (S_3+ R_3) (S_4+ R_4)} {S_2 R_3 R_4}
i_{R1} = -\left( 1+ \tfrac{R_2} {S_2} \right) \left( 1+ \tfrac{R_3} {S_3} \right) \tfrac{S_4} {R_4}i_1 = \left( 1+ \tfrac{R_2} {S_2} \right) \left( 1+ \tfrac{S_3} {R_3} \right) \left( 1+\tfrac{S_4} {R_4} \right)
i_2 = \frac{(S_1+ R_1) (S_3+ R_3) (S_4+ R_4)} {R_1 R_3 R_4}i_3 = \frac{(S_3+ R_3) (S_4+ R_4)} {R_3 R_4}i_4 = \frac{S_3+ R_3} {R_3}
i_2 = \left( 1+ \tfrac{S_1} {R_1} \right) \left( 1+ \tfrac{S_3} {R_3} \right) \left( 1+\tfrac{S_4} {R_4} \right)i_3 = \left( 1+ \tfrac{S_3} {R_3} \right) \left( 1+\tfrac{S_4} {R_4} \right)i_4 = 1+ \tfrac{S_3} {R_3}
i_6 = \frac{S_4 (S_1+ R_1) (S_3+ R_3)} {S_4 (S_1+ R_1) (S_3+ R_3)+ S_1 S_3 R_4}i_7 = \frac{S_4 (S_2+ R_2) (S_3+ R_3)} {S_4 (S_2+ R_2) (S_3+ R_3)+ R_2 S_3 R_4}
i_6 = \tfrac{1} {1+ \tfrac{\tfrac{R_4} {S_4}} {\left( 1+ \tfrac{R_1} {S_1} \right) \left( 1+\tfrac{R_3} {S_3} \right)}}i_7 = \tfrac{1} {1+ \tfrac{\tfrac{R_4} {S_4}} {\left( 1+ \tfrac{S_2} {R_2} \right) \left( 1+\tfrac{R_3} {S_3} \right) }}
\color{grey} \mu_{R3} = -\left( 1+ \tfrac{R_3} {S_3} \eta_0 \right) \tfrac{S_4} {R_4} {\eta_0}\mu_{R2} = -\left( 1+ \tfrac{S_1} {R_1} \eta_0 \right) \left( 1+ \tfrac{R_3} {S_3} \eta_0 \right) \tfrac{S_4} {R_4} \eta_0\mu_5 {T_{1;5}} = \tfrac{1} {1}
\mu_{R1} = -\left( 1+ \tfrac{R_2} {S_2} {\eta_0}^\tfrac{3} {2} \right) \left( 1+ \tfrac{R_3} {S_3} \eta_0 \right) \tfrac{S_4} {R_4} \eta_0{{efnname="Eff Rav"Power flow in gearset 2 (the outer Ravigneaux gearset)\mu_1 = \left( 1+ \tfrac{R_2} {S_2} {\eta_0}^\tfrac{3} {2} \right) \left( 1+ \tfrac{S_3} {R_3} \eta_0 \right) \left( 1+\tfrac{S_4} {R_4} \eta_0 \right)
\mu_2 = \left( 1+ \tfrac{S_1} {R_1} \eta_0 \right) \left( 1+ \tfrac{S_3} {R_3} \eta_0 \right) \left( 1+\tfrac{S_4} {R_4} \eta_0 \right)\mu_3 = \left( 1+ \tfrac{S_3} {R_3} \eta_0 \right) \left( 1+\tfrac{S_4} {R_4} \eta_0 \right)\mu_4 = 1+ \tfrac{S_3} {R_3} \eta_0
\mu_6 = \tfrac{1} {1+ \tfrac{\tfrac{R_4} {S_4} \cdot \tfrac{1} {\eta_0}} {\left( 1+ \tfrac{R_1} {S_1} \eta_0 \right) \left( 1+\tfrac{R_3} {S_3} \eta_0 \right)}}\mu_7 = \tfrac{1} {1+ \tfrac{\tfrac{R_4} {S_4} \cdot \tfrac{1} {\eta_0}} {\left( 1+ \tfrac{S_2} {R_2} {\eta_0}^\tfrac{3} {2} \right) \left( 1+\tfrac{R_3} {S_3} \eta_0 \right)}}

Applications

Mercedes models

Mercedes C-Class

  • 2005–2007 Mercedes-Benz W203 (C 320 CDI, C 230, C 280, C 350; post-facelift)
  • 2005–2007 Mercedes-Benz CL203 (C 230 Sport Coupé, C 350 Sport Coupé; post-facelift), (CLC 250, CLC 350)
  • 2007–2011 Mercedes-Benz C-Class (W204) (C 320 CDI)
  • 2011–2018 Mercedes-Benz W204 (C 63 AMG, C 63 AMG Black Series)
  • 2014 Mercedes-Benz W205 (C 180)

Mercedes E-Class

  • 2009–2016 Mercedes-Benz W212 (E 200 AMG 7G-Tronic, E 63 AMG)
  • 2009–2013 Mercedes-Benz W212 (E 200 AMG 7G-Tronic)
  • 2007–2009 Mercedes-Benz W211 (E 230 V6 7G-Tronic)

Mercedes S-Class

  • 2013–2017 Mercedes-Benz W222 (all models except Maybach S 500 and Maybach S 500 4Matic)
  • 2017–2020 Mercedes-Benz W222 (V12 models only)

Mercedes SLK-Class

  • 2004–2011 Mercedes-Benz R171
  • 2011–2015 Mercedes-Benz R172

Mercedes CLS-Class

  • 2003–2010 Mercedes-Benz C219
  • 2010–2018 Mercedes-Benz C218

Mercedes CLK-Class

  • 2002–2010 Mercedes-Benz C209

Mercedes CLA-Class

  • 2016–2019 Mercedes-Benz C117

Non Mercedes-Benz models

[[Infiniti]]

  • 2014–2019 Infiniti Q50 (2.0t (M274 DE20 LA)).
  • 2015–2016 Infiniti Q50 (2.2d (OM651 22 LA)).
  • 2017–2018 Infiniti Q60 (2.0t (M274 DE20 LA)).

[[SsangYong Motor]]

  • 2017–2020 SsangYong Rexton G4 (2.2 e-XDi Euro 6 Turbo-Diesel)
  • SsangYong Rodius Korando Turismo (in South Korea)
  • SsangYong Rodius Turismo (in UK)

References

References

  1. "7G-Tronic: Mercedes-Benz presents the world's first seven-speed automatic transmission for passenger cars". [[DaimlerChrysler]] press release.
  2. Borozan, Ion Silviu. (2014). "Metallographic analysis of the 7G-Tronic automatic gearbox housing". International Journal of Materials.
  3. 19 July 2010. "Merc plans nine-speed auto'". Autocar.co.uk.
  4. (2011-04-12). "50 years of automatic transmissions from Mercedes-Benz". media.mercedes-benz.com.
  5. "Mercedes Benz 722.9 Training Manual".
  6. "Mercedes Benz 722.9 Workshop Tips and Tricks Manual".
  7. "Daimler Global Media Site > Mercedes-Benz Cars > AMG".
  8. "The new-generation SLK: More powerful, more economical, more intense | Daimler Global Media Site > Mercedes-Benz Cars > Mercedes-Benz P. Cars > Roadsters > SLK-Class".
  9. "New 7-speed AMG SPEEDSHIFT MCT".
  10. "7G-Tronic Automatic Transmission Catalog (722.9)". Automatic Transmission Rebuilders Association.
  11. "Mercedes-Benz Automatic Transmission 722.9 Technical Training Materials - PDF Free Online".
  12. "First view of Mercedes 2.0 turbo in the Infiniti Q50".
  13. (18 October 2014). "Infiniti Q50 2,2d Sport vs. Mercedes-Benz C220 BlueTEC 7G-tronic".
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