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Delta Cryogenic Second Stage

Japanese-American rocket stage


Japanese-American rocket stage

FieldValue
imageSecond stage of a Delta IV Medium rocket.jpg
imsize270
captionA 4-meter DCSS from a Delta IV Medium
nameDelta Cryogenic Second Stage
manufacturer{{unbulleted list
country-origin{{unbulleted list
rockets{{Flatlistclass=nowraplinks
derivatives
comparable
statusActive
launches45
success42
fail2 (Delta III)
noburn1 (Delta III)
first27 August 1998
only
payloads
stagedata
nameDelta III second stage
length8.8 m
diameter4 m (LH2 tank)
3.2 m (LOX tank)
empty2480 kg
gross19300 kg
engines1×RL10B-2
thrust110.1 kN
SI462 isp
burntime700 seconds
fuelLH2/LOX
nameDelta IV 4-meter second stage
length12.2 m
diameter4 m (LH2 tank)
3.2 m (LOX tank)
empty2850 kg
gross24170 kg
engines1×RL10B-2
thrust110.1 kN
SI462 isp
burntime850 seconds
fuelLH2/LOX
nameDelta IV 5-meter second stage
length13.7 m
diameter5 m (LH2 tank)
3.2 m (LOX tank)
empty3490 kg
gross30710 kg
engines1×RL10B-2
thrust110.1 kN
SI462 isp
burntime1,125 seconds
fuelLH2/LOX
nameInterim Cryogenic Propulsion Stage
length13.7 m
diameter5 m (LH2 tank)
3.2 m (LOX tank)
empty3800 kg
gross32748 kg
engines1×RL10B-2 or RL10C-2
thrust110.1 kN
SI462 isp
burntime1,125 seconds
fuelLH2/LOX

| Boeing | United Launch Alliance | Mitsubishi (Delta III) | NASDA (design) |country-origin = {{unbulleted list | United States | Japan (Delta III)

  • Delta III
  • Delta IV
  • Space Launch System (Block I) 3.2 m (LOX tank) 3.2 m (LOX tank) 3.2 m (LOX tank) 3.2 m (LOX tank)

The Delta Cryogenic Second Stage (DCSS) is a family of cryogenic-fuelled rocket stages used on the Delta III, Delta IV, and on the Space Launch System Block 1 launch vehicles. The DCSS employs a unique two-tank architecture where the cylindrical liquid hydrogen (LH2) tank carries payload launch loads and forms the upper section. An oblate spheroid tank filled with liquid oxygen (LOX) and the engine are suspended from the LH2 tank and covered by the interstage during initial launch.

The DCSS is powered by a single RL10B-2 engine built by Aerojet Rocketdyne, which features an extendable carbon–carbon nozzle to improve specific impulse.

The DCSS was designed by the National Space Development Agency of Japan, based on the second stage it developed for the H-IIA rocket. The initial versions for the Delta III were built by Mitsubishi Heavy Industries in Japan. For the Delta IV, production was transferred to Boeing Integrated Defense Systems and later to United Launch Alliance.

Delta III

The DCSS first flew on three Delta III missions, however it was never successful. On its maiden flight, a booster failed and the rocket was destroyed by range safety, causing the loss of the DCSS before ignition. The second mission saw the DCSS itself malfunction tumbling uncontrollably, inserting the payload into a useless orbit. On the third flight, the DCSS performed its planned burn but fell short of the target orbit due to premature propellant exhaustion, resulting in mission failure. An un-flown example is on display outside the Discovery Cube Orange County.

Delta IV

The Delta IV launch vehicle utilized two distinct versions of the Delta Cryogenic Second Stage (DCSS) to cater to the specific launch needs. These variants are the original DCSS with a 4 m diameter that is largely identical to the version used on the Delta III and the larger version with a 5 m diameter used to lift larger payloads.

These variations necessitated the use of composite interstages, which linked the first and second stages together. For the Delta IV Medium configuration, a tapering interstage was employed to transition between the 5-meter diameter of the first stage and the smaller 4-meter diameter of the DCSS. In contrast, the Delta IV Heavy configuration and some Delta IV Medium+ configurations, with larger payload capacities, utilized a cylindrical interstage that matched the diameter of its 5-meter DCSS.

The Delta IV family of rockets has been retired, with a final launch on 9 April 2024.

Interim Cryogenic Propulsion Stage

The Interim Cryogenic Propulsion Stage (ICPS) is the upper stage for the initial configuration (Block 1) of NASA's Space Launch System (SLS). It is a derivative of the 5-meter DCSS, with minimal modifications for SLS integration. Like the earlier DCSS, the ICPS is powered by one Aerojet Rocketdyne RL10 engine and generates 110.1 kN of maximum thrust. Like all previous DCSS units, Artemis I used the RL10B-2 engine; however, Artemis II and III will use the RL10C-2.

The ICPS for the Artemis I mission was mated to the SLS launch stack on 6 July 2021. It performed as expected, providing the necessary thrust during the successful launch on 16 November 2022.

The ICPS is designed as a temporary solution and slated to be replaced by the next-generation Exploration Upper Stage for the Artemis IV mission and beyond.

References

References

  1. "Delta IV Launch Services User's Guide". United Launch Alliance.
  2. Robert A. Braeunig. (2 November 2009). "Space Launchers—Delta". Rocket and Space Technology.
  3. "Delta 8930".
  4. Dave Nordling. (8 October 2017). "Discovery Cube – Orange County". Reaction Research Society.
  5. (September 2007). "Delta IV Payload Planners Guide". [[United Launch Alliance]].
  6. (9 April 2024). "'Heavy' history: ULA launches final Delta rocket after 64 years (video, photos)".
  7. Braeunig, Robert. "SPECIFICATIONS & TECHNICAL DATA: Space Launch System".
  8. Chris Bergin. (4 October 2011). "SLS trades lean towards opening with four RS-25s on the core stage". NASASpaceflight.com.
  9. Rosenberg, Zach. [http://www.flightglobal.com/news/articles/delta-second-stage-chosen-as-sls-interim-371581/ "Delta second stage chosen as SLS interim"]. ''Flight International'', 8 May 2012.
  10. "Artemis 1". NASA.
  11. Bergin, Chris. (3 February 2020). "Upper Stage RL10s arrive at Stennis for upcoming SLS launches".
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